Direct factory manufacturing of technical gymwear, performance sportswear, and athleisure for global fitness brands. High-movement 4-way stretch interlock, moisture-wicking finishes, compression training tops, zip tracksuits, sports polo shirts, and seamless anti-chafing flatlock stitching with low MOQ from 200 pcs.
Sportswear Product Range
4-way stretch shorts with zip phone pocket, gusset & reflective trim.
Poly-spandex long sleeve, raglan cut, flatlock & anti-microbial finish.
Poly-interlock tracksuit with contrast piping & zippered ankles.
Micro-pique golf polo, anti-curl collar, UPF 30+ & 3-button placket.
Technical Performance
| Fabric Blend | Weight Range | Special Finishes | Garment Application |
|---|---|---|---|
| 88% Poly / 12% Spandex Interlock | 220–260 GSM | Moisture-wicking, Anti-microbial, UPF 50+ | Performance tees, base layers, compression tops |
| 75% Nylon / 25% Spandex (Butter Soft) | 220–250 GSM | Brushed matte finish, 4-way high modulus stretch | Premium yoga tights, sports bras, biker shorts |
| 100% Micro-Polyester Quick-Dry Mesh | 130–160 GSM | Dry-fit bird-eye mesh, rapid evaporation | Running singlets, soccer jerseys, basketball shorts |
| 80% Cotton / 15% Poly / 5% Spandex Terry | 280–340 GSM | Silicone soft wash, recovery elasticity | Athleisure joggers, travel sweatpants, warm-up hoodies |
Weight Spectrum
Ultra-light bird-eye micro-mesh and capillary polyester. Designed for marathon running, soccer jerseys, and hot climate gym workouts with rapid sweat evaporation.
Poly-spandex micro-pique and single jersey with UPF 50+ protection. Soft hand-touch, ergonomic raglan armholes, and anti-microbial odor resistance.
High-density 75% Nylon / 25% Spandex brushed interlock. Guaranteed 100% squat-proof opacity, 4-way muscle containment, and velvety peach-touch skin contact.
Structured dual-face poly-cotton interlock and brushed fleece. Delivers pre-match thermal insulation, wind resistance, and zero knee bagging on tracksuit pants.
Embellishment Capabilities
Non-slip silicone logos and micro-dot grip patterns printed inside waistbands and leg hems to keep compression shorts and cycling tights anchored in motion.
Laser-cut retro-reflective brand marks, calf chevrons, and running jacket trims certified to illuminate under automotive headlights for night workout safety.
Thermal gas-dye infusion on polyester and nylon fabrics creating photorealistic patterns and team gradients that will never crack, peel, or block fabric breathability.
Technical Chemistry
Hydrophilic yarn finishes pull sweat away from the skin across microscopic channels to the outer face where it evaporates 3x faster than cotton.
AATCC 79 Tested · Quick DryInfuses natural silver micro-particles into the synthetic polymer bath, inhibiting bacteria reproduction and preventing workout odors across 50+ wash cycles.
ISO 20743 · Odor ResistantDense yarn weaving combined with titanium dioxide UV absorbers blocks 98%+ of harmful UVA/UVB ultraviolet radiation during outdoor training.
EN 13758-1 · 98% UV BlockEngineered with Creora or Lycra elastane fibers yielding over 98% recovery, ensuring leggings and compression tops never sag at the knees or elbows.
98%+ Elastic Recovery · Anti-SagTrims & Packaging
Zero-scratch heat-transfer neck prints, elasticized care labels that stretch with the waistband, and silicone exterior brand tabs.
Custom branded 80-micron frosted ziplock gym bags with air-vent punch holes preventing moisture condensation during ocean transit.
Custom die-cut hangtags highlighting technical fabric features (Dry-Fit, 4-Way Stretch, UPF 50+) with scannable retail barcode stickers.
5-ply reinforced corrugated cardboard cartons packed with silica gel moisture absorbers, reinforced plastic strapping, client shipping mark stencils, and Amazon FBA carton labels.
Sampling Protocol
We dye performance synthetics matched to your Pantone TCX shades under D65 light boxes and prepare heat-transfer strike-off proofs.
Drafted using digital CAD patterns for active movement. Cut and sewn with authentic 4-needle flatlock seams for fit and stretch verification.
Complete size run (XS–3XL) with dynamic grading across bust, waist, and hip to ensure zero waistband roll-down during workouts.
100% finished activewear in actual bulk fabric with tagless branding, reflective prints, and polybagging. Once sealed, bulk cutting begins.
Low-Risk Production
Launch custom high-performance activewear with manageable working capital.
Split your 200 pcs order across up to 5 sizes (e.g. 30 XS, 60 S, 60 M, 35 L, 15 XL) at zero extra surcharge.
For orders in black, navy, and charcoal, we maintain ready performance fabric rolls for expedited 150 pcs test runs.
| Custom Knit & Dye MOQ: | 200–300 pcs / colorway |
| Stock Fabric Fast-Track: | 150–200 pcs / colorway |
| Size Curve Allowed: | XS, S, M, L, XL, 2XL, 3XL |
| Proto Sampling Lead Time: | 7–10 business days |
| Bulk Production Lead Time: | 25–35 days after PP seal |
| Shipping Terms: | FOB Chittagong · CIF · DDP Air |
Factory Infrastructure
Dedicated technical sewing lines running specialized flatseam, overlock, and blind-hemming machinery for sports tops and bottoms.
Precision Japanese Yamato flatseam machines that join panels flush to eliminate chafing during repetitive high-impact motion.
Thermal adhesive bonding machines producing clean laser-cut bonded zipper pockets and stitch-free bonded hems on luxury leggings.
Italian Santoni seamless knitters creating tubular bodywear, ribbed sports bra structures, and targeted mesh compression panels.
Studio Showcase
Buyer Questions
We knit our performance tights on 28-gauge to 32-gauge high-density interlock machines using 75% Nylon / 25% Spandex at 240+ GSM. We conduct rigorous mechanical stretch opacity audits under backlighting to guarantee zero see-through during squats or bends.
We use Japanese Yamato 4-needle 6-thread flatlock machines that abut the raw fabric edges and interloop them completely flat. This leaves zero raised inner ridges, preventing friction burns during long runs and intense gym sessions.
No. We apply industrial pneumatic heat-presses calibrated with precise temperature, dwell time, and pressure parameters. Our transfers undergo 50+ wash and tumble-dry testing cycles at 40°C without peeling, fading, or micro-cracking.
Yes. We source certified Global Recycled Standard (GRS) post-consumer recycled polyester and nylon yarns. We can provide full transaction certificates (TC) for your brand’s sustainability audits.
Fit and stretch prototypes take 7–10 business days, followed by 3–5 days for express DHL/FedEx courier delivery. Bulk production MOQ starts at 200 pcs per style/colorway across mixed sizes.
Yes. We knit and dye performance tops and bottoms in the identical dye lot bath, ensuring 100% shade match, identical stretch modulus, and consistent handfeel across the complete coordinated activewear set.
Ready to Launch Your High-Performance Line?
