Sweatpants Cutting Section at Sabah Designers
Custom Joggers, Fleece Sweatpants & Casual Bottoms Factory

Custom Sweatpants, Joggers & Bottoms Manufacturer

Direct factory apparel manufacturing in Gazipur, Bangladesh. Custom heavyweight fleece sweatpants, loopback French terry joggers, utility cargo bottoms, tech-fleece tapered pants, and tailored woven shorts. Engineered with durable encased elastic waistbands, custom metal-tipped drawstrings, reinforced crotch gussets, and 200 pcs flexible low MOQ.

200 Pcs
Low MOQ per Style
280–450
GSM Fleece & Twill Weights
7–10 Days
Fit Sample & Tech Pack Turnaround
45,000+
Monthly Bottoms Capacity

Pants, Joggers & Shorts Range

Precision Cut & Sew Bottoms for Global Brands

Heavyweight Loopback French Terry Joggers
Streetwear Classic

Heavyweight Loopback Joggers

380–420 GSM loopback fleece with flat print face & slash pockets.

380–420 GSM 100% Combed Cotton 2x2 Rib Cuffs
Tactical Cargo Pants and Cargo Sweatpants
Utility & Cargo

Tactical Cargo Bottoms

Heavy twill or fleece cargo with 3D bellows pockets & drawstring.

320–360 GSM Cargo Bellows Bar-Tacked
Tailored Stretch Chino Shorts
Woven Casual

Tailored Chino Shorts

Cotton-elastane twill, slant & welt pockets with durable YKK zip fly.

220–260 GSM 98% Cotton / 2% Spandex Enzyme Washed
Pleated Tailored Smart Casual Shorts
Smart Contemporary

Pleated Tailored Shorts

Tailored single-pleat blend with cuffed hems & tab button waistband.

200–240 GSM Front Pleats Turn-Up Cuffs

Fabric & Material Options

Bottoms Fabric Engineering

HEAVYWEIGHT

100% Cotton Loopback

Premium 360–420 GSM unbrushed French terry. Distinctive loopback interior texture, non-linting, dense outer surface ideal for DTG and screen printing.

  • Combed ring-spun cotton
  • Low pill, pre-shrunk finish
PLUSH COMFORT

Brushed Winter Fleece

320–450 GSM cotton-poly (80/20 or 70/30) fleece brushed with carbon sueding for a cloud-like interior touch with minimal thermal heat loss.

  • Ultra-soft napped backing
  • Excellent thermal retention
MODERN ATHLEISURE

Double-Knit Tech Interlock

280–320 GSM cotton/poly/elastane spacer knit with smooth dual faces, 4-way mechanical stretch, and structured sculptural drape that never bags at the knees.

  • Zero knee bag recovery
  • Matte smooth technical finish
WOVEN UTILITY

Stretch Twill & Ripstop

220–280 GSM cotton-spandex woven twill and high-tenacity crosshatch ripstop for cargo pants, tactical joggers, and durable casual chino shorts.

  • Enzyme stone wash effects
  • Tear-resistant weave

Weight Spectrum

Typical GSM Ranges & Seasonal Weight Guide

Tier 1 · Lightweight & Woven
180–240 GSM

Woven Twill & Active Bottoms

Lightweight cotton-spandex twills, micro-poly training shorts, and summer lounge pants. Breathable, rapid-drying, and flexible for high mobility.

Spring / Summer · Gym Shorts & Chinos
Tier 2 · Transitional
280–320 GSM

Midweight French Terry

Unbrushed loopback fleece and double-knit spacer interlock. High shape retention, zero knee bulge, and breathable thermal balance for everyday athleisure.

All-Season · Tech Fleece Joggers
Tier 3 · Most Requested
340–380 GSM

Heavyweight Retail Core

The international benchmark for commercial streetwear joggers and matching hoodie sets. Plush 3-end brushed fleece or heavy diagonal loopback.

Autumn / Winter · Streetwear Joggers
Tier 4 · Maximum Density
400–450 GSM

Architectural Luxury Loopback

Ultra-dense 100% combed cotton heavy loopback terry. Gives oversized wide-leg and cargo silhouettes a rigid, sculptural fall without sagging.

Deep Winter · Architectural Streetwear

Embellishment Capabilities

Printing & Embroidery Capabilities for Bottoms

Vertical Leg Screen Printing

Oversized continuous print along the outer leg seam up to 60cm length using flexible, crack-resistant plastisol or soft-hand water-based discharge inks.

  • Up to 60cm continuous vertical print
  • Elasticized inks prevent cracking

High-Density 3D Pocket Badges

Silicone rubber emblems and square-edge 3D high-density prints placed on cargo flap pockets, rear welt pockets, or below the front waistband.

  • Architectural 90° rubber profile
  • Heat-bonded tear-proof adhesion

3D Foam Thigh Embroidery

Raised 3D EVA foam puff embroidery sewn on computerized Tajima multi-head machines, creating sculpted dimensional monograms on left thigh panels.

  • Tajima computerized multi-head
  • Madeira high-tensile threads

Washing & Dyeing

Wash & Finish Possibilities for Bottoms

Vintage Acid / Mineral Wash

Pumice stone tumbling with oxidizing agents produces striking contrast highlights along waistband gathers, pocket lips, and ankle ribbing.

High Seam Contrast · 100% Pre-Shrunk

Enzyme Stone Bio-Wash

Natural cellulase enzymes eat away protruding micro-fibers, eliminating pilling and delivering an exceptionally soft, broken-in vintage hand-touch.

Zero Pilling · Velvety Surface

Pigment Garment Dyeing

Assembled from ecru fleece and dyed as finished sweatpants, yielding authentic chalky tones, soft pastel shades, and washed-down pocket seams.

Pantone TCX Matched · Retro Fade

Silicone Softener Finish

Bonds micro-silicone polymers into the yarn matrix, giving joggers a buttery, friction-free feel against the legs right out of the packaging.

Silky Leg Feel · Frictionless

Trims & Packaging

Label Customization, Hardware & Retail Packaging

Woven Brand Labels and Hardware Product Photo
Branding & Trims

Woven Labels & Engraved Aglets

High-density woven waist damask labels, heat-transfer interior size stamps, and custom laser-engraved zinc alloy drawcord tips in matte black, chrome, or antique brass.

Woven Damask Engraved Aglets Metal Eyelets
Custom Frosted Ziplock Polybag Packaging Product Photo
Individual Packaging

Frosted Ziplock Polybags

Heavyweight 80-micron frosted ziplock polybags featuring your brand logo, ventilation punch holes to prevent ocean humidity build-up, and safety warnings.

Custom Printed Resealable Zipper Air Vent Hole
Custom Branded Cardstock Hangtags Product Photo
Retail Identity

FSC Cardstock Hangtags

350–450 GSM FSC-certified recycled cardstock with foil stamping, spot UV, brass eyelet grommets, custom waxed cotton cord with safety pin, and scannable barcode stickers.

Spot UV / Foil Brass Eyelet UPC / EAN Barcode
Export Master Shipping Carton Product Photo
Logistics Ready

Heavy-Duty Export Master Cartons

5-ply reinforced corrugated cardboard cartons packed with silica gel moisture absorbers, reinforced plastic strapping, client shipping mark stencils, and Amazon FBA carton labels.

5-Ply Corrugated Silica Gel Desiccant Amazon FBA Ready

Sampling Protocol

Bottoms Sampling Process & Development Timeline

1

Lab Dips & Strike-Offs

3–5 Business Days

We dye 3-option lab dip swatches under D65, TL84, and CWF light boxes matched to your Pantone TCX codes, plus strike-off swatches for screen print and embroidery proofs.

2

Fit Proto / Counter Sample

7–10 Business Days

Our master pattern makers draft digital CAD patterns from your tech pack or physical reference sample. Cut and sewn in actual or available weight fabric for fit and drape approval.

3

Size Set & Grading

10–12 Business Days

Full size scale production (e.g. S, M, L, XL, XXL) with client-specific grading tables to ensure body length, waist stretch, and inseam scale harmoniously across all sizes.

4

Pre-Production (PP) Sample

Sealed Before Bulk Cut

100% complete sample in actual bulk-dyed fleece with final brand labels, wash treatments, metal aglets, and polybags. Once sealed, bulk fabric spreading begins.

Worldwide Express Dispatch: All samples are dispatched via DHL Express or FedEx Priority directly from Dhaka to North America, Europe, the UK, and Australia within 3–5 business days with door-to-door online tracking.

Low-Risk Production

Low MOQ Flexibility for Custom Bottoms

200 Pcs Starting MOQ per Style / Color

Launch custom heavyweight joggers and bottoms with manageable capital outlay.

Flexible Size Ratio Distribution

Split your 200 pcs order across up to 5 sizes (e.g. 30 S, 60 M, 60 L, 35 XL, 15 XXL) at zero extra surcharge.

Stock Fleece Fast-Track Program

For orders in black, heather grey, and navy, we maintain ready-knit fleece rolls for expedited 150 pcs test runs.

MOQ & Capacity Quick Reference

Custom Knit & Dye MOQ: 200–300 pcs / colorway
Stock Fleece Fast-Track: 150–200 pcs / colorway
Size Curve Allowed: XS, S, M, L, XL, 2XL, 3XL, 4XL
Proto Sampling Lead Time: 7–10 business days
Bulk Production Lead Time: 25–35 days after PP seal
Shipping Terms: FOB Chittagong · CIF · DDP Air
CALCULATE YOUR BOTTOMS MOQ & COST

Factory Infrastructure

Bottoms Production Capabilities & Machinery

45,000+
Monthly Bottoms Output

Dedicated sweatpants and shorts production lines with Juki & Brother 4-thread overlock, coverstitch, and bar-tacking stations.

Yamato
Auto Waistband Elasticators

Multi-needle elastic inserting machines ensuring uniform tension distribution and zero twisted elastic bands after washing.

60+ Heads
Tajima Computerized Embroidery

High-speed multi-head embroidery for thigh logos, pocket monograms, and 3D foam puff embroidery up to 1,000 stitches per minute.

14 Colors
MHM Oval Screen Carousels

High-volume screen printing equipped for long vertical leg prints and pocket placements with quartz flash curing units.

Studio Showcase

Bottoms Manufacturing Gallery & Detail Closeups

Buyer Questions

Frequently Asked Questions for Bottoms Manufacturing

How do you prevent knees from bagging or sagging after extended wear?

We knit our fleece with tightly controlled yarn tension and offer high-recovery French terry or double-knit spacer interlock options that deliver 98%+ elastic recovery. We also incorporate ergonomic knee darting on tapered styles.

Can you produce matching hoodie and jogger sets with identical dye shades?

Yes. We knit and dye the fleece fabric in identical dye baths for both tops and bottoms, ensuring 100% color matching and consistent shrinkage behavior across the complete tracksuit set.

Can we customize the drawstrings, metal aglets, and pocket zippers?

Yes. We offer fully custom hardware: laser-engraved metal aglets, embossed eyelets, custom-dyed flat or round drawcords, waterproof PU-coated zipper pockets, and woven branded side clamp labels.

What is your shrinkage tolerance after domestic wash cycles?

All our fleece and twill fabrics undergo pre-shrinking and sanforization during industrial finishing. We guarantee residual shrinkage remains under 3% length and width under standard domestic 30°C–40°C washing.

What is the sample lead time and minimum order quantity?

Fit prototypes take 7–10 business days, followed by 3–5 days for express DHL/FedEx courier delivery. Bulk production MOQ is 200 pcs per style/colorway, with fast-track 150 pcs programs available for stock core colorways.

What crotch seam construction do you use to prevent tearing?

We employ twin-needle 4-thread overlock with safety chainstitching and reinforce stress points with heavy bar-tacking. We also offer diamond or rectangular crotch gussets for enhanced mobility and seam longevity.

Ready to Launch Your Bottoms Collection?

Request a Custom Bottoms Quote & Fabric Swatch Pack