From classic 200–260 GSM honeycomb combed cotton pique polos to luxury mercerized cotton, jacquard tipped flat-knit collars, performance moisture-wicking golf shirts, and reinforced corporate uniforms. Manufactured with precision in-house collar knitting, Tajima computerized embroidery, and anti-curl collar technology.
Polo Shirt Variations
200–240 GSM pique with tipped flat-knit collar & reinforced side vents.
240–260 GSM jet-black reactive-dyed pique, zero color bleed streetwear.
210–240 GSM long-staple pique with white-tipped collar & bio-polish.
220–240 GSM wine-tone pique with anti-roll rib collar, colorfast dye.
Fabric Engineering
| Fabric Construction | Standard Weights | Yarn Counts & Composition | Collar & Placket Spec | Recommended Application |
|---|---|---|---|---|
| 100% Combed Cotton Honeycomb Pique | 200, 220, 240 GSM | 24s/1, 26s/1, 30s/2 Combed Cotton | 1x1 Flat-Knit Rib Collar, 2-Button Box Placket | Premium retail lifestyle, fashion brands, staff apparel |
| Jacquard Tipped Pique | 210, 230, 250 GSM | 30s/2 Yarn-Dyed Combed Cotton | Contrast Jacquard Striped Collar & Cuffs | Country clubs, tennis & golf collections, heritage casual |
| Double Mercerized Cotton | 180, 200, 220 GSM | 60s/2 Giza Long-Staple Cotton | Structured Woven Collar Stand, Shell Buttons | Luxury executive polos, high-end department store lines |
| CVC 60/40 Industrial Pique | 210, 230, 250 GSM | 26s/1 CVC Ring-Spun Poly-Cotton | Fused Anti-Curl Collar, 3-Button Placket | Corporate fleet uniforms, security, hospitality staff |
| 100% Micro-Poly Dry-Fit | 150, 170, 190 GSM | 75D/72F Microfiber Poly Interlock | Self-Fabric Collar with Built-In Stays | Athletic performance, team golf apparel, marathons |
Weight Spectrum
Featherweight poly-cotton micro-pique or dry-fit poly interlock. Engineered with open capillary channels for rapid sweat evaporation, ideal for summer golf, tennis, and outdoor events.
The international benchmark for commercial retail polos. 100% combed cotton honeycomb knit delivering crisp placket stability, breathable waffle texture, and all-day comfort.
Substantial, dense combed cotton knit. Holds a sharp, structured silhouette with zero sagging. High durability for executive corporate uniform programs and premium streetwear polos.
Spun from long-staple 60s/2 two-ply yarn subjected to double mercerization. Yields a liquid silk sheen, crisp woven-like collar structure, and zero fuzzing.
Embellishment Floor
Computerized Tajima multi-head machines running colorfast Madeira German threads, backed with soft water-soluble or tear-away mesh that eliminates itchy chest backing.
Sculpted 3D foam puff embroidery creating raised initials, club emblems, or sports logos on the chest, sleeve cuff, or back yoke.
Flat-knitted with heat-set elastane yarns integrated into outer collar edge courses, completely eliminating "dog-ear" curling even after 40+ wash cycles.
Washing & Dyeing
Natural cellulase enzymes eliminate fuzzy surface micro-hairs from the honeycomb knit, resulting in a cleaner luster, sharper pique definition, and zero pilling.
Anti-Pill · Clean Knit DefinitionInfuses micro-silicone into the cotton fibers to soften the structured pique hand, yielding a silky, frictionless touch against the skin.
Velvety Touch · Luxurious DrapePumice stone tumbling on garment-dyed polos to create washed-down collar edges, faded placket margins, and a relaxed heritage aesthetic.
Seam Highs & Lows · Broken-InSewn from natural ecru pique and dyed as finished polos with pigment dyestuffs, producing weathered pastel tones and vintage patina.
Pantone TCX Matched · Retro FadeTrims & Packaging
50-denier woven neck damask tags, custom dyed herringbone neck seam tape, printed satin care labels, and spare button attached to the care tag.
80-micron frosted ziplock polybags featuring your brand logo, butterfly collar cardboard inserts to preserve collar roll, and ventilation punch holes.
350–450 GSM FSC-certified recycled cardstock with foil stamping, embossed brand logo, brass eyelets, waxed safety pin cord, and thermal barcode stickers.
5-ply corrugated export shipping cartons with plastic strapping, internal waterproof poly lining, silica moisture absorbers, and Amazon FBA carton labels.
Development Protocol
Pique fabric lab dip swatches and flat-knit collar rib strike-offs matched to your Pantone TCX codes, ensuring 100% dye-to-match between collar and body.
Master pattern makers draft digital CAD patterns from your tech pack. Sewn with actual or available pique knit for collar roll, placket length, and fit approval.
Full size scale production (XS to 3XL) ensuring placket depth, collar spread, and split-tail drop scale harmoniously across all customer sizes.
100% finished sample in bulk-dyed pique knit with engraved buttons, finalized brand tags, wash treatments, and polybag packaging.
Low-Risk Production
Launch custom private-label polos with manageable capital outlay.
Split your 200 pcs order across up to 5 sizes (e.g. S, M, L, XL, XXL) at no extra setup surcharge.
For orders in black, white, navy, royal blue, and heather grey, we maintain ready-knit pique rolls for expedited 150 pcs test runs.
| Custom Knit & Dye MOQ: | 200–300 pcs / colorway |
| Stock Pique Fast-Track: | 150–200 pcs / colorway |
| Size Curve Allowed: | XS, S, M, L, XL, 2XL, 3XL |
| Proto Sampling Lead Time: | 7–10 business days |
| Bulk Production Lead Time: | 25–35 days after PP seal |
| Shipping Terms: | FOB Chittagong · CIF · DDP Air |
Factory Floor
Dedicated polo lines running specialized Juki automatic placket sewing, blind hemming, and button-holing machinery.
German Stoll computerized flat-knitting machines producing custom solid, tipped, and jacquard collars with integrated Lycra edge courses.
High-gauge circular knitting machines producing fine honeycomb pique, double pique, and micro-mesh with strict spirality control.
Computerized multi-head Tajima embroidery running 1,000 stitches/min with automatic thread trimming and micro-needle chest crest precision.
Studio Showcase
Buyer Questions
We knit our collar ribs on computerized flat-knitting machines with heat-set elastane (Lycra) integrated into the outer edge courses. They are pre-compacted to ensure they lie flat without "dog-earing" across 40+ wash cycles.
We offer genuine Australian mother-of-pearl shell buttons, natural buffalo horn buttons, and dyed-to-match polyester resin buttons. We can laser-engrave your brand name or logo rim onto each button.
All our pique fabrics undergo compressive sanforization during finishing. We guarantee residual shrinkage remains under 3% length and width under standard domestic 30°C–40°C machine washing.
Our plackets are reinforced with premium woven interlinings that are heat-fused under pneumatic pressure. This gives the placket crisp, permanent posture that prevents buckling or puckering between buttonholes.
Proto sampling requires 7–10 business days, followed by 3–5 days for express courier dispatch via DHL/FedEx. Once the pre-production sample is approved, bulk production takes 25–35 days.
Yes. We source certified organic combed cotton yarns with full GOTS transaction certificates and OEKO-TEX Standard 100 Class I non-toxic reactive dyes safe for skin contact.
Ready to Launch Your Polo Shirt Line?
