From ultra-soft lightweight basic crewnecks (140–180 GSM) to 300 GSM luxury heavyweight oversized streetwear tees, vintage washes, and organic cotton blanks. Manufactured with 100% combed cotton, custom reactive dyeing, and in-house screen printing or DTG.
T-Shirt Variations
180 GSM combed ring-spun jersey with 1x1 spandex neck rib & taped shoulder.
260 GSM boxy drop-shoulder jersey with thick 2.5cm ribbed collar drape.
180–200 GSM reactive-dyed jersey, Grade 4–5 colorfast after wash cycles.
190–210 GSM bio-polished cotton with ultra-smooth, fuzz-free silk touch.
Fabric Engineering
| Fabric Construction | Composition & Yarn Counts | Standard Weights | Surface / Handfeel | Recommended Applications |
|---|---|---|---|---|
| 100% Combed Ring-Spun Cotton | 100% Cotton (26s, 30s, 32s ring-spun) | 140, 160, 180, 200 GSM | Silky smooth, high thread density, low hairiness | Premium lifestyle tees, graphic merchandise, retail fashion |
| Heavyweight Compact Jersey | 100% Combed Compact Cotton (16s, 20s, 30s/2) | 220, 240, 260, 280, 300 GSM | Dense, structured, opaque with zero see-through | Streetwear oversized tees, drop-shoulder collections, vintage washes |
| GOTS Organic / BCI Cotton | 100% Certified Organic Cotton (26s, 30s) | 160, 180, 220 GSM | Natural combed feel, eco-friendly reactive dyes | Sustainable eco-conscious apparel lines with transaction certificates |
| CVC Cotton-Poly Blends | 60% Cotton / 40% Poly (26s, 30s CVC) | 150, 180, 200 GSM | High tensile strength, rapid drying, low wrinkle | Workwear basics, promotional tees, high-wash institutional apparel |
| Slub & Modal Blends | 50% Cotton / 50% Modal or 100% Slub Jersey | 160, 180, 210 GSM | Textured slub yarns or liquid-soft modal drape | Luxury basics, women's draped tees, elevated fashion collections |
| Heavy Neck Ribbing | 95% Cotton / 5% Spandex (1x1 Heavy Rib) | 280–320 GSM | Snug neck fit, shape recovery, zero bacon-collar distortion | Standard collar trim across all Sabah Designers tees |
Weight Spectrum
Featherweight 32s combed cotton. Ultra-breathable for tropical climates, sleepwear, fine base layers, and women's relaxed drape tees.
The worldwide gold standard for commercial apparel brands, musician merchandise, and lifestyle retail tees. Perfect balance of softness and durability.
Substantial handfeel with zero transparency. Dense single jersey that holds bold screen prints and high-density puff graphics without fabric distortion.
Architectural weight single jersey. Designed for luxury drop-shoulder boxy tees, vintage washed collections, and high-end collector apparel drops.
Embellishment Floor
Discharge printing bleaches dark cotton fibers and replaces them with pigment, creating a completely zero-hand, breathable print that never cracks or sweats.
Multi-pass screen printing producing clean sharp-edged 3D architectural elevations or tactile expanding foam puff prints popular in modern streetwear collections.
High-definition digital printing capable of rendering intricate photographic artwork, photorealistic tonal fades, and complex gradients with 1200 DPI resolution.
Washing & Dyeing
Pumice stone and mild chemical tumbling to create distressed high-low color contrast across seams, ribbed collar, and hems with a 90s vintage rock aesthetic.
High Seam Contrast · 100% Pre-ShrunkNatural cellulase enzymes eliminate loose micro-hairs from the single jersey surface, resulting in a cleaner printing substrate and zero pilling after washing.
Zero Pilling · Crisp Print CanvasCut and sewn from natural ecru cotton jersey and dyed as whole garments. Gives pastel, earth, and washed-down tones with characteristic faded seam lines.
Pantone TCX Matched · Retro FadeMicro-silicone emollient bath that wraps individual cotton fibers, creating a buttery cashmere-like touch and smooth drape out of the package.
Cashmere Soft · Low FrictionTrims & Packaging
High-definition 50-denier woven neck damask labels, scratch-free tagless screen-printed neck sizing, satin care labels, and woven hem/sleeve clamp tags.
Custom printed frosted ziplock polybags featuring your brand logo, ventilation die-cut holes to prevent condensation, and compliant suffocation warnings.
350–450 GSM recycled cardstock with foil stamping, spot UV, brass eyelets, waxed safety pin cord, and thermal printed UPC/EAN barcode stickers.
5-ply corrugated export cartons packed with silica desiccant pouches, poly liner bags, plastic strapping, and Amazon FBA carton labels.
Development Protocol
3-option lab dip dye swatches matched to your Pantone TCX codes under D65/TL84 lighting, plus physical strike-off swatches for screen print and embroidery approval.
Master pattern makers draft digital CAD patterns from your measurements or physical sample. Sewn with actual or available jersey for silhouette and neck rib approval.
Full size scale production (XS to 3XL) ensuring sleeve drop, chest width, and body length scale proportionally across all customer sizes.
100% finished sample in bulk-dyed cotton jersey with finalized brand tags, print execution, wash treatments, and polybag packaging.
Low-Risk Manufacturing
Launch custom private-label t-shirts without large capital risk.
Distribute your 200 pcs order across up to 5 sizes (e.g. S, M, L, XL, XXL) at no additional surcharge.
For orders in black, optic white, navy, and heather grey, we maintain ready-knit rolls for fast 150 pcs test batches.
| Custom Knit & Dye MOQ: | 200–300 pcs / colorway |
| Stock Jersey Fast-Track: | 150–200 pcs / colorway |
| Size Curve Allowed: | XS, S, M, L, XL, 2XL, 3XL |
| Proto Sampling Lead Time: | 7–10 business days |
| Bulk Production Lead Time: | 25–30 days after PP seal |
| Shipping Terms: | FOB Chittagong · CIF · DDP Air |
Factory Floor
Multiple dedicated single-jersey sewing lines running Juki high-speed lockstitch, overlock, and flatlock machines.
High-gauge German circular knitting machines producing seamless tubular single jersey and open-width fabrics with consistent spirality control.
14-color automatic oval carousels with micro-registration and intermediate quartz flash curing units, producing up to 1,500 prints/hour.
Japanese multi-head embroidery running 1,000 stitches/min with automatic thread trimming, applique positioning, and 3D foam puff capability.
Studio Showcase
Buyer Questions
We knit our neck collars with high-density 1x1 cotton ribbing blended with 5% Lycra spandex and apply a reinforced shoulder-to-shoulder herringbone back neck tape that locks the collar circumference permanently.
All our cotton single jersey undergoes controlled compaction and sanforization. We guarantee residual shrinkage under 3% length and width under standard domestic 30°C–40°C machine wash conditions.
Yes. Heavyweight boxy tees are one of our core specialties. We spin and knit 16s and 20s yarn into dense, opaque single jersey with drop-shoulder patterning and thick 2.5cm ribbed collars.
For large front or back graphics on dark tees, we recommend water-based discharge printing or soft-hand plastisol with high-density puff accents. Discharge printing removes the dark dye, leaving a soft zero-hand feel.
Proto samples take 7–10 business days based on your tech pack or reference sample. We dispatch worldwide via DHL Express or FedEx Priority with tracking delivered to your office in 3–5 business days.
Yes. We provide 100% GOTS certified organic combed cotton with scope and transaction certificates, dyed using OEKO-TEX Standard 100 Class I non-toxic reactive dyes safe for sensitive skin.
Ready to Launch Your T-Shirt Line?
